RELY STATION

Industrialized Burn‑in & ESS Solution for Electronic Reliability in Critical Applications

RELY STATION

  • In stock

    Delivered within 2 weeks

      Key features of the solution

      Industrialization & Standardization

      • 19’’–38U architecture designed for reproducible, traceable, and fully industrialized tests.
      • Native integration of an active burn‑in & ESS test bench, a complete supervision system, and an environmental chamber (thermal chamber or oven).

      Reliability, Repeatability & Traceability

      • Comprehensive logging of cycles, measurements, and faults.
      • Intelligent anomaly detection and safe DUT management.

      Modular, Adaptable & Scalable

      • Standard blocks, catalog modules, and custom development capabilities.
      • Adaptation to diverse electronic architectures through product‑specific fixtures, harnesses, connectors, and electronic subsystems.

      Turnkey Approach

      • Full range of bench-related services: installation, commissioning, training, maintenance, and after‑sales support.
      • Support from a network of expert partner companies: Climats (environmental chambers), H2P Solutions (Burn‑in & ESS profiles, predictive reliability calculations, cycle dimensioning),ODU (connection systems), Testelec Ingénierie (product interfacing).

      Complete and Modular Solution

      RELY STATION is an industrialized Burn‑in and ESS solution designed for environments where electronic reliability and operational availability are non‑negotiable—such as aerospace, space, defense, railway, energy, nuclear, and implantable medical sectors.
      It natively combines an active burn‑in / ESS bench with an environmental chamber (thermal chamber or oven) to reveal early‑life failures, accelerate design validation, secure production, and ensure safe operational deployment of electronic products.
      Built on a standard, modular, and scalable architecture, the solution mixes generic building blocks, catalog modules, and custom developments tailored to the mission profile and technical constraints of each product.

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      Technical Specifications

      Below is the full composition of the complete RELY STATION system.

       

      Architecture of the Active Burn‑in & ESS Bench

      • 19’’ – 38U industrial rack with integrated industrial PC.
      • Proprietary CE‑marked PDU + integrated UPS.
      • Tame‑Test software suite: NI TestStand™‑based sequencer, custom Tame‑Test HMI, NI LabVIEW™ drivers.
      • Standard modules + optional custom modules (stimuli, communication, dedicated electronics).

      Environmental Chamber (Climats EXCAL3)

      • Volume range from 150 to 1900 L.
      • Temperature range from –50°C (CO₂) to +180°C (option +250°C).
      • Up to 25°C/min temperature change rate.
      • Humidity from 5% to 98% RH (between +10°C and +95°C).
      • Air‑ or water‑cooled options.
      • More than 200 customization options available.

      Catalog Instrumentation (depending on configuration)

      • Power supplies: up to 1200 W, 80 VDC, 60 A.
      • Multimeters: 6½‑ to 7½‑digit resolution, accuracy down to 16 ppm.
      • Oscilloscopes: 200–500 MHz, 4 channels, up to 5 GSa/s.

      Custom Developments & Integrations

      To address specific electronic architectures or constraints, we develop—together with our partners:

      • Product‑specific fixtures and connectors to interface the DUT with the bench (mechanical supports, custom connectors, adapters, harnesses, etc.).
      • Custom harnesses and cabling designed for ESS / burn‑in constraints (temperature, vibration, repeated cycles).
      • Dedicated electronic subsystems (stimuli boards, communication boards, electrical adaptation boards, load boards, and custom acquisition modules).
      • Additional modules to extend test capabilities (switching systems, software extensions):
        • Tame‑Test provides a switching solution to route signals and interface DUTs with the instrumentation.
        • Custom test sequences.
        • HMI upgrades and extensions.
      Packshot-produit-RELY-STATION

      Main Functionalities

      The bench ensures DUT activation, full supervision, intelligent fault detection, and uninterrupted power management, while the environmental chamber applies thermal and environmental profiles to qualify product endurance without degrading its lifetime.

       

      Burn‑in & Stress Screening (ESS)

      • Thermal and environmental stress application (cycles, dwells, shocks), humidity, voltage, load, and other stimuli as required.
      • Early‑life failure detection before deployment.

      DUT Activation & Supervision

      • Power management, electrical measurements, stimuli, and product communication.
      • Real‑time supervision and automatic reporting.

      Advanced Automation & Scenario Execution

      • Integrated NI TestStand™ based sequencer.
      • Intuitive HMI developed by Tame-Test teams for control, visualization, and test campaign configuration.
      • NI LabVIEW™ drivers included.

      Electrical Safety & Power Continuity

      Traceability & Data Exploitation

      • Full data logging, event logs, consolidated measurements.
      • Export options for centralized data processing.

      Applications of RELY STATION

      RELY STATION is tailored to sectors where operational availability and environmental robustness are critical:

      • Aerospace & Space
      • Defense & Security
      • Railway
      • Energy & Nuclear
      • Implantable Medical Devices
      • Rugged Electronics & Embedded Systems

      It enables organizations to:

      • Eliminate early‑life failures
      • Reduce industrialization time
      • Significantly improve long‑term reliability (MTBF enhancement)
      • Support industrial ramp‑up with robust processes

      Associated Services for RELY STATION

      Burn‑in Bench Services

      • Installation, commissioning, and operator training.
      • Preventive and corrective maintenance, plus long‑term after‑sales support (MCO / MRO).

      Expert Support

      • Definition of advanced ESS profiles: Tame-Test team can support you in defining burn‑in cycles adapted to your product and mission profile, leveraging our partner H2P Solutions.
      • End‑to‑end assistance.

      Download the RELY STATION technical & sales brochure

      Discover how RELY STATION enables reliable burn‑in and stress screening campaigns to secure product commissioning at end-users and ensure long‑term reliability of electronic systems.
      This brochure includes the complete set of features, customization options, technical specifications, and associated services offered by Tame‑Test and its partners.

      Access the document for free by filling out the form below.

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